Verica Gavrillovic
Of all the things that science has done, perhaps one thing that has made quite an impression is how to get things done faster and more efficiently. So it makes sense that the world would turn to equipment like the dump truck lifter.
One good thing about the dump truck lifter? It doesn’t discriminate. Whether you’re in construction, agriculture, or waste management, this machine helps to streamline operations and boost overall efficiency.
This guide will explore the science behind how dump truck lifters work, how to make the most of them, and how to build them from scratch using linear actuators on websites such as firgelliauto.com.
What are Dump Truck Lifters?
A dump truck lifter is used to incline the container of a dump truck in order to unload its contents. Dump truck lifters are popular in industries such as construction, waste management, agriculture transportation and logistics, etc., where they are used to transport agricultural produce, heavy loads, and equipment.
Because of their automation design and load capacity, these lifters help to save time, reduce human effort and increase productivity.
Dump Truck Lifting Mechanism
The dump truck lifting mechanism is the process that defines the upward and downward movement of a dump truck container, which lets it offload its contents.
The truck is made of different mechanical parts that make this movement possible. Primarily, we have hydraulic cylinders. Inside the hydraulic cylinders, there are two parts called a piston and a rod. The cylinders are also connected to the truck container.
To initiate the movement of the truck’s container, you’ll have to put on a switch, a button, or anything that forms a power source in your truck. Usually, you can find the power source in the cabin of your truck.
When you turn on this power source, it triggers something called the hydraulic system. The hydraulic system controls the hydraulic pump, which in turn generates hydraulic fluid. The fluid moves into the hydraulic cylinders.
Remember the piston and the rod inside the hydraulic cylinder? Well, when the fluid gets into the cylinders, it also comes into contact with the piston and the rod. The fluid is a sort of pressure, so the priston and the rod move when this contact is established. And when they move, it prompts the container to lift upward.
The degree and speed at which the container moves is regulated by the control valves
To return the container to its original position, you’ll turn off the power source, and the hydraulic pressure, i.e., the fluid, will flow back out.
Create Your Own Dump Truck Lifter Using Linear Actuators
You do not need to be technically inclined to create your own dump truck lifter using linear actuators. All that is required is that you follow the outlined steps, and it should be a fun DIY project. We have listed the steps involved below.
1. Determine the Requirements
The first point of call is defining the specifications and dimensions of the dump truck lifter you’re going for. Note important details, such as the lifting capacity, power source, speed, control system, etc.
2. Design the Lifting Mechanism
Following this, you should decide what design you want for your lifting mechanism. You could go for the scissors lift mechanism or the telescopic cylinder mechanism. The latter is more adaptable to large dump trucks, and the former is mostly used for smaller trucks.
Also consider the quantity and placement of the linear actuators required. This is to ensure that the truck frame and the lifting platform can support the weight of the load you intend the truck to carry.
From your calculation of your desired load capacity, speed, lifting angle,etc., you would be able to ascertain the force and stroke length that the linear actuators must possess, among other features.
3. Select Linear Actuators
When it comes to building dump truck lifters, rod actuators are your best bet. Once installed, the rod extends lifting the truck and dumping its content.
4. Decide the Control System Design
With the choice of linear actuators out of the picture, you should determine the control system for the truck. Would you rather buttons or switches activate the lifting mechanism?
Actuators can be automated with voice control or activated by using remotes.
5. Install Linear Actuators
Attach the linear actuators to the dump truck frame and connect them to the lifting platform.
Meanwhile, ensure the hydraulic hoses are connected to the hydraulic cylinders; this is the route through which the hydraulic fluid gets to the cylinders.
6. Connect the Wires
Now, connect the linear actuators to a power supply, whether an electricity system or a battery. Make sure that the electrical connection is secure.
7. Testrun
Conduct a safe test of your machine to make sure it works perfectly. No doubt, there might be some adjustments to be made.
Maintenance Tips For Dump Trucks Lift
To make the most of your dump truck lifter, you have to adopt proper maintenance procedures. A good maintenance routine would not only save you costly trips to the repair shop, but it would also ensure your truck’s optimal performance.
Now, let’s explore the essential maintenance tips and guidelines you must abide by to ensure you get your money’s worth from your dump truck lifter.
1. Carry Out Routine Inspections
Even routine checkups are good for the human body, so why not dump trucks? You should create an inspection routine for your truck lifter. Ensure that the checks are thorough and cover every part of the truck – from the control valves, to the hydraulic fluid, cylinders, etc.
The frequency of the inspections depends on how often you use the truck.
2. Lubricate Frequently
You should lubricate your dump truck for a number of reasons. For one, it is a machine with moving parts that induce friction. When there is nothing to relieve the friction between moving parts, wear and tear comes a-calling.
Also, a functioning dump truck lifter generates a lot of heat, which can lead to overheating. Lubricants, however, help avoid that by absorbing the heat, thereby prolonging the functionality of the machine.
3. Periodic Servicing
No matter how much or how little you use your dump truck lifter, you should service it periodically. Aside from the fact that it is in compliance with safety and operational standards, periodic servicing of your truck also helps ensure the proper functioning of all the parts and detect any mechanical issues early. This way, you can address any faults on time and avoid major future accidents or equipment failures.
4. Regular Cleaning
Finally, clean your machine regularly. Whatever bulky loads you transport with the truck, there are chances that dirt from them will be around the truck. With time, these dirt particles accumulate and can prevent the smooth running of the mechanical parts.
Besides, if you’re in a showy business like transportation and logistics, where you have to keep up appearances, you want to put a clean truck on the road at all times.
There you have it, our comprehensive dump truck lifter guide. We always want to hear about your project, send us a message if this is a message you’re willing to try.
